Rapid Casting Services

Rapid casting fuses traditional casting techniques with 3D-printed molds. This approach combines intricate designs with low costs for one-off parts.
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How Rapid Casting Works

Rapid casting combines the speed of additive manufacturing with the reliability of metal casting. It’s ideal for producing metal parts quickly, especially prototypes or low-volume production runs.

The rapid casting process begins by 3D printing a sand mold directly from your CAD file. At MakerVerse, we handle the mould design, so you only need to submit the part geometry. Once the mold is ready, molten metal is poured into it, allowing the material to flow into every internal cavity and detail.

After the metal cools and solidifies, the sand mold is broken away, leaving behind the fully formed metal part. Finally, our quality engineers inspect the finished part to ensure it meets your exact specifications.

How rapid casting works

Why Choose Rapid Casting?

  • Fast turnaround for metal prototypes

  • Suitable for intricate internal cavities

  • No tooling costs like in traditional casting

  • Compatible with a wide range of alloys

 

Whether you’re developing a prototype or transitioning to mass production, rapid casting offers a reliable and cost-effective solution for complex metal parts.

Rapid Casting Use Cases

Vacuum casting is ideal for low-volume production runs that demand high-quality finishes and material precision. It’s widely used to produce plastic parts, rubber components, and functional prototypes where speed, cost-efficiency, and surface quality matter.

This process is especially beneficial for:

  • Functional prototypes that closely replicate the mechanical properties of injection-molded plastics like ABS, nylon, or polypropylene

  • Engineering validation samples for automotive, aerospace, and medical device applications

  • End-use parts for consumer electronics and specialty equipment, where appearance and performance are critical

  • Small-batch production where traditional tooling would be too costly or slow

  • Display models and showroom parts with production-level surface finish and color accuracy

Thanks to the use of polyurethane resins, vacuum casting delivers parts with excellent strength, flexibility, and thermal resistance, making it a powerful alternative to injection molding for short runs and rapid iteration.

Rapid Casting by the Numbers

Max Build Size
1000 mm x 540 mm x 400 mm (Standard)
Minimum Wall Thickness
In accordance with ISO 8062
Lead Times

Starting at 20 days

Key Feature: Oversized Parts

Looking for bigger parts? You’re in the right place.

While the standard size for rapid casting parts is typically 1000 mm in the longest dimension, we offer larger sizes on request for specific geometries and parts.

With these capabilities, you can explore all-new applications.

Just upload your part and specify your requirements – our team of experts will help you see your project through.

Working with MakerVerse and leveraging their extensive eco-system to support on demand parts requirements has allowed us to be more responsive and agile.

Quan Lac

Vice President of Additive Manufacturing at Siemens Energy

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Source Industrial-Grade Rapid Casted Parts

MakerVerse gives you the flexibility to source parts however you need. Get instant quotes and quickly order parts with on-demand manufacturing. Our team of experts will work with you for large or complex orders to develop, align, and supervise a manufacturing quality plan from start to finish.

On-Demand Manufacturing

  • Fast quoting and DFM checks
  • Short lead times
  • Easy and intuitive order placement

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Production Orders

  • Expert support from end-to-end
  • Comprehensive manufacturing and quality plan
  • Guaranteed quality meeting advanced specifications

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Popular Rapid Casting Materials

Didn't find the material you are looking for?


We are constantly expanding and you can request specific materials going beyond our current standardized offering. Select “Other Material” in the order process and provide us with your desired specifications in the comment section. You can also reach out to us with your specific material requests
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Rapid Casting Resources

Rapid Prototyping: The Key to Successful Product Development

How does an innovative idea become a marketable product? A crucial phase lies between the initial concept and series production: rapid prototyping. This process allows for the early validation of design and functionality before significant investments are made in tooling. Instead of relying on costly corrections during series production, designers can achieve optimal results through iterative testing as early as the development phase. MakerVerse supports companies with a digital platform that provides access to all major manufacturing technologies – from 3D printing and CNC machining to injection molding.

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