Rapid Casting vs. Die Casting
See which casting method is best for your manufacturing project.
Vacuum Casting Services
Vacuum casting is an effective manufacturing technique offering high precision and accuracy. It’s a cost-effective technology for prototypes, production, and specialized parts.
How Vacuum Casting Works
A 3D-printed master model is placed into a container and covered with liquid silicone rubber. Then, it’s put into a vacuum chamber, creating a detailed mold.
Liquid material is poured into the mold cavity. The mold is then placed under vacuum to remove any air bubbles, and the material is left to harden.
Finally, the mold is opened, and the replica of the mold is removed. This process can be repeated about 30 times per mold, quickly and easily creating parts.
Vacuum Casting Use Cases
Vacuum casting is typically used for small-batch production, as it’s cost-effective and fast. Vacuum casting is often used as an alternative to injection molding when production numbers are low.
Furthermore, the smooth finish and wide range of colors make vacuum casting especially convenient for high-quality end-use parts.
Vacuum Casting by the Numbers
Max Build Size
Up to 500 mm
Lead Times
Starting at 9 days
Minimum Wall Thickness
0.5 mm (material/geometry dependent)
Standard Color
Any, as color can be mixed in the resin before production
Dimensional Accuracy
As accurate as +/- 0.1%
Source Industrial-Grade Vacuum Casted Parts
MakerVerse gives you the flexibility to source parts however you need. Get instant quotes and quickly order parts with on-demand manufacturing. Our team of experts will work with you for large or complex orders to develop, align, and supervise a manufacturing quality plan from start to finish.
On-Demand Manufacturing
- Instant quoting and DFM checks
- Short lead times
- Fast and intuitive order placement
Production Orders
- Expert support from end-to-end
- Comprehensive manufacturing and quality plan
- Guaranteed quality meeting advanced specifications
Popular Vacuum Casting Materials
Vacuum casting offers a wide range of resins designed to be equivalents to the thermoplastic materials used in other manufacturing technologies. Some of the most popular options include:
ABS-like PC-like PP-like TPU ABS-likeABS-like
Main characteristics
Acrylonitrile butadiene styrene (ABS)-like material combines strength and durability with low weight and a high load capacity. The material provides a good compromise between mechanical properties, cost, and accuracy.Use cases
Thanks to its versatility and affordable price, it’s widely used across industries. ABS-like is often used for functional prototypes, consumer products, and industrial parts such as components and housings. PC-likePC-like
Main characteristics
Polycarbonate (PC)-like combines good mechanical properties such as impact resistance, strength, rigidity, and hardness. It also offers temperature with high dimensional stability and heat resistance.Use cases
PC is typically used for jigs and fixtures, cases of any kind, and visual models. PP-likePP-like
Main characteristics
Polypropylene (PP)-like offers high strength and toughness combined with a light weight. This material also has low moisture absorption.Use cases
PP-like is a relatively inexpensive material often used in everything from electronic components to everyday household goods, such as storage containers. TPU TPU
Main characteristics
Thermoplastic polyurethane (TPU)-like offers advantages in terms of elasticity, flexibility and durability. The material is ideal whenever shock absorption is required.Use cases
TPU is often used for prototyping flexible parts, such as seals and gaskets. Another specific use case is for shock-absorbing parts, such as shoes and protective sports gear.Didn't find the material you are looking for?
We are constantly expanding and you can request specific materials going beyond our current standardized offering. Select “Other Material” in the order process and provide us with your desired specifications in the comment section. You can also reach out to us with your specific material requests
Vacuum Casting Resources
Rapid Prototyping: The Key to Successful Product Development
How does an innovative idea become a marketable product? A crucial phase lies between the initial concept and series production: rapid prototyping. This process allows for the early validation of design and functionality before significant investments are made in tooling. Instead of relying on costly corrections during series production, designers can achieve optimal results through iterative testing as early as the development phase. MakerVerse supports companies with a digital platform that provides access to all major manufacturing technologies – from 3D printing and CNC machining to injection molding.
Rapid Casting for Legacy and Discontinued Spare Parts: A Complete Sourcing Guide
The OEM has discontinued the part. Original tooling was scrapped years ago. Every hour of downtime drains the budget, and your production line depends on a component that simply no longer exists. What do you do when the part keeping your operation running cannot be bought? Rapid casting offers a proven path: 3D-printed moulds combined with conventional metal casting reproduce legacy parts without original tooling or blueprints. The Topic in a Nutshell Rapid casting defined: Combines additive manufacturing (binder jetting for 3D-printed sand moulds; SLA, FDM, or PMMA for investment casting patterns) with conventional metal casting. The final part is cast metal with full metallurgical properties, not a 3D-printed component. No drawings required: A physical part, even if worn or corroded, can be 3D-scanned and reverse-engineered into a CAD model, from which a mould is produced and metal is poured. MOQ of one part is possible: Rapid casting is most
A80 Water-Tight Form Hoses: Vacuum Casting vs. Injection Molding
Vacuum casting ensures A80 water-tight form hoses with precision, durability, and cost efficiency.
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